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The revision kit for diameter brake pump 19 mm is a complete set of original repackaging (Original Freeline Racing Parts). It is essential for restoring absolute sealing, hydraulic pressure and reactivity of your rear brake master cylinder or 19 mm.
As shown in detail the reference photo 12856.jpg, This all-in-one kit brings together all the hardware and internal wear parts necessary for professional refurbishment. Rather than replacing a complete master cylinder, this package of factory parts allows you to eliminate pressure losses, liquid leaks at the pedal and the phenomenon of "spongy pedal" that spoil your chronos on the track.
12856.jpg):1x Main reminder spring: To guarantee the instantaneous return of the piston in the initial position.
2x high pressure sealing seals: Calibrated for a 19 mm bore.
1x black rubber dust bellows: Protects the entry of the cylinder of the splashing and dust projections.
1x black steel retainer circlip: Ensures the secure blockage of the internal mechanism.
1x Cap / Axle shoulder metallic: For the upper mechanical link.
Shape axis, split pin, flat washer and "E" clips (axle clips): The entire micro-screws of linkage indispensable for a clean and secure winding.
* "Hi late braking trappers! The 19 mm master cylinder is the heart of your hydraulic system. If you have to press the pedal twice to start slowing down, or if there is a fat and black deposit under the protective bellows, do not look Further: your internal joints are cut or tired.
My trick of old briscard to use this kit
12856.jpgas a pro: the cleaning of the internal bore is to be done at 200%.When you disassemble the old piston, dust and moisture often create a slight rough deposition or micro-oxidation at the bottom of the aluminum cylinder. If you slide your new joints out there without rubbing, the rough walls are waking the rubber from the first shots. Use a flexible nylon swab or a clean cloth soaked in brake cleaner for the interior shining like a mirror.
To the reassembly, lubricate the two black seals generously and the spring with clean brake fluid (DOT 4 or DOT 5.1). Do not go up dry ones, otherwise, to return them to the first pumping. And blunder at the circlip (which you see on the image
12856.jpg): Use a real circlip clamp to house it in its throat. If he goes upright straight line, you will not have any brakes at all! "*
Put the kart on trolley. Completely drain the brake fluid circuit. Disconnect the power hose and the linkage connected to your pedal, and then remove the chassis master cylinder.
Remove the old dust bellows. Using a circlip clamp, remove the retainer clip. Take out the axle, the piston, the old seals and the used reminder spring.
Follow the tip in Michel: Inspect the 19 mm cylinder inside, clean it from the bottom and dry with compressed air. Open your bag of new parts 12856.jpg.
Install the new baked seals to the brake fluid on the piston. Insert the new spring, push the entire straight into the master cylinder and lock it all with the new circlip of the kit. Rest the rubber bellows, reassemble the pump on the kart, reconnect the supplied hardware and take a careful purge.
Q: How to be sure that my brake pump is a model of diameter 19 mm ?
A: The diameter of 19 mm corresponds to the internal bore where the piston slides. This dimension is usually engraved directly on the aluminum body of the freeline master cylinder (often marked "19"). If you have a doubt, disassemble your original piston and measure its exact external diameter with a slide foot.
Q: Does the aluminum outdoor body of the brake pump are included in this kit ?
A: Not. As illustrated in the photo 12856.jpg, This product is a maintenance kit. It comprises exclusively the set of internal moving parts and seals. The alloy body of the pump must be reused (unless it has deep inner stripes impossible to catch up).
Q: Can I use this kit if my circuit works with silicone oil (dot 5) ?
A: This original kit uses high quality elastomers designed to be perfectly compatible with standard competition synthetic brake fluids such as Dot 4 and the Dot 5.1. Be careful not to confuse the dot 5.1 (compatible) and the silicone dot 5 which requires specific joints under penalty of rapid degradation.
The Circlip Birelart is a critical safety piece for your braking system. Its role is to lock the axis that crosses the brake pads inside the stirrup. Without it, the intense vibrations of karting could slide the axis, resulting in the loss of the pads and a total braking failure.
Made of high quality spring steel, this "wire" circlip has a calibrated voltage to stay lodged in the throat of the axis, even under the most severe constraints encountered in competition.
The 22SR pump cover fills three critical functions:
Protection against contaminants: The brake fluid (dot 4 or 5.1) is hygroscopic (it absorbs the moisture of the air). The lid, associated with its internal membrane, prevents water from polluting the fluid.
Level maintaining: It secures the tank against projections during major vibrations of the kart.
Management of depression: The internal membrane (often associated with the lid) allows the level of liquid to decrease as the platelet wear without creating a vacuum of air in the tank.
On your 22SRR pump, the "pin" (pin or pivot axle) of 5x15mm is the piece that undergoes shear forces at each braking.
Function: It serves as a hinge for the lever that operates the piston of the pump.
Why a specific room? Unlike a metal rod cut at the right time, this pine is in Treated steel (tempered). If you are using a "soft" stem of hardware, it will dig and deform in a few tours, creating an important game in your pedal (the famous "blur" at the beginning of the race).
The cup (or lip seal) is a wear part. Its role is to transform the pressure exerted by your foot into hydraulic pressure into the pipes.
Symptoms of fatigue: "Spongy" pedal (which goes down to the floor), liquid leakage at the bellows (cap), or braking loss during high heat phases.
The material: These joints are EPDM (ethylene-propylene-diene monomer) to withstand the brake fluid. NEVER USE STANDARD JOINTS Hardware stores, they will disguise in a few minutes in contact with the liquid.
The Liquid tank for brake pump 22SR is a spare part of origin manufacturer (Original Freeline / Birel Art). This jar is specially designed to power the master cylinder (brake pump) model 22SR that equips the braking system of the group competition chassis Birel
The tank is screwed into the body of the pump. Between these two rooms is an O-ring (O-Ring) or a sealing washer that does all the work.
The role of fixing: Hold the tank integral with the pump while ensuring perfect sealing to prevent air from being sucked into the circuit during the pumping phase.
Fragility: The tank threaded tip is often plastic. If you force too much, you risk breaking plastic in The body of the pump (very difficult to extract).
Although it is a simple room, the internal spring of the 22SR pump filled a major safety function:
Return of the piston: It guarantees that the piston returns to the "rest" position after each braking. If the piston does not return completely, the circuit does not fulfill correctly by the tank, creating a soft pedal or braking that "drag" (drives that heat).
Maintaining pressure: It ensures a constant pre-load for the joints (cups) remain in place.
Reactivity: It allows the pedal to go back immediately as soon as you relax the foot.
The Brake pump axle fork is a detached part of the manufacturer's original security (Original Freeline / Birel Art). This mechanical high-strength steel mechanical element ensures the direct and critical connection between your linkage (brake rod connected to the pedal) and the internal piston of your master cylinder (brake pump).
As illustrated on the reference image 12831.jpgThis part consists of a machined cylindrical portion that fits side pump and an openwork U-shaped clevis allowing the passage of the link link. Designed to endure repeated and extremely violent braking pressures, its original manufacture guarantees perfect bore tolerances for Eliminate any parasitic game in the pedal, offering the driver a specific feeling and an optimal dosage during the deceleration phases.
The 22SR EVO piston is a precision piece. Unlike appearances, it's not just a metal cylinder. It is machined with extremely low tolerances to allow the joints (cups) to slide without flee while generating a constant hydraulic pressure.
The evolution "EVO": It guarantees a surface finish (polishing) optimized to reduce friction and increase the lifetime of the cups.
The FREELINE DIAM 22 brake pump complete Birelart - CL is an essential component for Karts, designed and manufactured by Birelart in Italy to provide optimal performance and increased durability. This brake pump is specially adapted for KZ or KF type karts and is compatible with Charles Leclerc, RicCardo, Kubica and LGK Birelart chassis. It is ideal for pilots seeking to improve the performance and reliability of their braking system.
The cap is not just a lid. It fulfills three essential missions for safety:
Sealing: It prevents the brake fluid (corrosive) from escaping, especially during high track vibrations.
Protection: It isolates the brake fluid (which is hygroscopic, that is to say it absorbs moisture) from the ambient air. Water in the liquid is the enemy n ° 1 of the braking (risk of vapor lock / air bubbles).
Pressure compensation: Most Birelart plugs incorporate a free launching system (or via a membrane) that allows the level of liquid to drop when the pads wear away without creating a vacuum of air in the tank.
Set of 4 Lecont LOH slick KZ2 kart tyres, CIK-FIA approved 2024-2026. Made in Italy by Lecont.
The Set of 4 Komet K3H tires is the official choice of competitions Iame Series France Since 2024 for categories X30 Junior and KA100. Direct evolution of the famous K2H, the K3H repels the limits of the performance by offering a wider range of use and constant thermal stability even in the longest finals. This complete train (2 front tires + 2 rear tires) is designed for demanding drivers who do not want any compromises between Grip and durability.
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The Set of 4 Tires Kart VEGA SL4 (Red) 2024 is the latest innovation of VEGA, designed to offer exceptional performance in national categories. Whether you're using a direct drive or a 125-speed transmission engine, these tires are the ultimate reference for balanced and efficient driving.
The OTK Group'sAR - BS5 - SA2-BS6 Brake Pads are designed to provide optimum braking performance for Tony Kart, Exprit, Kosmic, Redspeed, Carlos Sainz, and EOS karting chassis. Sold in pairs, these pads are made from high-quality materials to ensure maximum durability and efficiency.
Therim OTK MXJ 210 mmis a magnesium rear rim designed for group chassis OTK. Coming directly from the manufacturer, it guarantees quality, performance and perfect compatibility with the brand's models.
Made ofhigh quality magnesium, it offers an excellent compromise between lightness, rigidity and thermal dissipation, thus improving the behaviour of the kart on the track and the consistency of the pneumatic performance.
The Revision kit for diameter brake pump 19 mm is a complete set of original repackaging (Original Freeline Racing Parts). It is essential for restoring absolute sealing, hydraulic pressure and reactivity of your rear brake master cylinder or 19 mm.
As shown in detail the reference photo 12856.jpgThis all-in-one kit brings together all the hardware and internal wear parts necessary for professional refurbishment. Rather than replacing a complete master cylinder, this package of factory parts allows you to eliminate pressure losses, liquid leaks at the pedal and the phenomenon of "spongy pedal" that spoil your chronos on the track.
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