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The revision Kit for Cylinder 16mrr is a hydraulic reconditioning set of origin manufacturer (Original Freeline / Birel Art). This targeted kit makes it possible to renovate the 16 mm diameter brake pump system (MRR model), usually used on the front braking systems of gearbox karts (Kz) or on some specific rear systems of the group Birel Art.
As highlighted the reference image 13479.jpg, This technical bag precisely contains internal wear parts subject to repeated friction and chemical aggression of the brake fluid. Periodic replacement of these components eliminates internal pressure losses, deleting liquid leaks at the pedal linkage and restoring a firm and accurate attack to your hydraulic system.
13479.jpg):2x Main O-rings Toots: Calibrated profiles for the 16 mm piston to ensure perfect seal under high pressure.
1x Steel reminder spring: Ensures the immediate and fluid return of the piston as soon as the pilot releases the pedal.
1x black safety circlip: Designed to secure the mechanism inside the cylinder.
1x Ring / Button with Black Rubber Guidance: Protects the mechanism and hold the alignment of the thrust rod.
System compatibility: FREELINE Master Cylinder Model 16MRR (Chassis Birel Art, CL Kart, Ricciardo, Kubica).
* "Hi the pilotage Aces! The master cylinder 16mrr is a clock room. When you start feeling a blur in the brake pedal, or a small oily fat appears at the cylinder inlet, it is the signal. Alarm: Your joints are tired by temperature mounted and thousands of pads.
My essential trick to install the kit
13479.jpgas a factory mechanic: absolute prohibition of using aggressive metal tools to handle small black seals. If you scratch the internal aluminum of the pump or if you make a micro-notch on the lip of one of the new joints with a screwdriver, your master cylinder will fuck directly. Make assembly on the piston gently by hand.Before inserting everything, clean the 16 mm internal bore to the brake cleaner, dry to the blower, and then generously brush the piston and new joints with clean brake fluid (DOT 4 or DOT 5.1). It must slip all alone without any hard point. Finally, use a real circlip clamp to house the clip you see in the photo
13479.jpg. Check that it is clipped at its throat before returning the circuit under pressure! "*
Install the kart on his carriage. Totally drain the brake fluid of the circuit concerned. Disconnect the pedal linkage, unplug the hose connections and remove the chassis master cylinder.
Using a circlip clamp, remove the retaining clip at the entrance. Gently release the piston, the old return spring and the used joints.
Clean the inside of the body of the pump to eliminate the impurities or traces of black friction. Take the new parts of the pack 13479.jpg and apply the trick to Michel by humening the clean brake fluid.
Install the new joints on the piston. Insert the new spring to the bottom, push the piston straight and lock the set with the new circlip. Reassemble the pump on the kart, reconnect the hoses and perform a neat purge to hunt air.
Q: Is this 16 mm kit compatible with 19 mm standard rear brake pumps ?
A: Not. This kit is specifically sized for the series of FREELINE master cylinder cylinders 16mrr (16 mm piston diameter). For larger rear brake pumps in diameter 19 mm, there is another dedicated revision kit.
Q: Is the aluminum piston included in this overhaul bag ?
A: Not. As illustrated in the photo 13479.jpg, This product includes only elastic wear parts, spring and circlip. The original metal piston should be cleaned and reused unless it has deep stripes.
Q: How often does a 16MRR master cylinder be revised ?
A: To maintain optimal safety and constant efficiency in competition, it is recommended to replace the internal joints once per season, or immediately as soon as a spongy sensation is appeared at the pedal.
This cap (or bellows) is not just a piece of rubber. He plays a crucial role:
Anti-contaminant barrier: It prevents track dust, sand and water to enter the body of the pump.
Protection of the axis: If dirt enter here, they mix with fat, creating an abrasive paste that will scratch the piston and destroy your internal seals.
Maintaining the lubricant: It keeps the clean fat inside the mechanism of the thrust rod.
On a 22SRR pump, you find O-rings at different locations (tank hose entrance, fill cap, sometimes as guiding joints).
The most important point: The material. The seals used in hydraulic braking must imperatively be in EPDM (ethylene-propylene).
The danger: If you are using a "standard" O-ring (often in NBR / black nitrile bought in DIY store), it will swell, disintegrate and pollute your circuit in less than a few hours in contact with the Brake fluid DOT 4 /5.1.
The cup (or lip seal) is a wear part. Its role is to transform the pressure exerted by your foot into hydraulic pressure into the pipes.
Symptoms of fatigue: "Spongy" pedal (which goes down to the floor), liquid leakage at the bellows (cap), or braking loss during high heat phases.
The material: These joints are EPDM (ethylene-propylene-diene monomer) to withstand the brake fluid. NEVER USE STANDARD JOINTS Hardware stores, they will disguise in a few minutes in contact with the liquid.
Although it is a simple room, the internal spring of the 22SR pump filled a major safety function:
Return of the piston: It guarantees that the piston returns to the "rest" position after each braking. If the piston does not return completely, the circuit does not fulfill correctly by the tank, creating a soft pedal or braking that "drag" (drives that heat).
Maintaining pressure: It ensures a constant pre-load for the joints (cups) remain in place.
Reactivity: It allows the pedal to go back immediately as soon as you relax the foot.
Do not replace the seals one by one if your pump is "spongy". The complete kit allows you to leave on a healthy basis.
Type content: The kit generally includes the piston, the primary cup, the secondary cup, the O-rings, the maintenance circlips and sometimes the protective bellows.
When to use it: As soon as you see a loss of constant pressure, an internal leak (the pedal drops gently under pressure), or after a long wintering where the liquid could crystallize.
The cap is not just a lid. It fulfills three essential missions for safety:
Sealing: It prevents the brake fluid (corrosive) from escaping, especially during high track vibrations.
Protection: It isolates the brake fluid (which is hygroscopic, that is to say it absorbs moisture) from the ambient air. Water in the liquid is the enemy n ° 1 of the braking (risk of vapor lock / air bubbles).
Pressure compensation: Most Birelart plugs incorporate a free launching system (or via a membrane) that allows the level of liquid to drop when the pads wear away without creating a vacuum of air in the tank.
The Brake pump axle fork is a detached part of the manufacturer's original security (Original Freeline / Birel Art). This mechanical high-strength steel mechanical element ensures the direct and critical connection between your linkage (brake rod connected to the pedal) and the internal piston of your master cylinder (brake pump).
As illustrated on the reference image 12831.jpgThis part consists of a machined cylindrical portion that fits side pump and an openwork U-shaped clevis allowing the passage of the link link. Designed to endure repeated and extremely violent braking pressures, its original manufacture guarantees perfect bore tolerances for Eliminate any parasitic game in the pedal, offering the driver a specific feeling and an optimal dosage during the deceleration phases.
The Liquid tank for brake pump 22SR is a spare part of origin manufacturer (Original Freeline / Birel Art). This jar is specially designed to power the master cylinder (brake pump) model 22SR that equips the braking system of the group competition chassis Birel
The 22SR pump cover fills three critical functions:
Protection against contaminants: The brake fluid (dot 4 or 5.1) is hygroscopic (it absorbs the moisture of the air). The lid, associated with its internal membrane, prevents water from polluting the fluid.
Level maintaining: It secures the tank against projections during major vibrations of the kart.
Management of depression: The internal membrane (often associated with the lid) allows the level of liquid to decrease as the platelet wear without creating a vacuum of air in the tank.
The 22SR EVO piston is a precision piece. Unlike appearances, it's not just a metal cylinder. It is machined with extremely low tolerances to allow the joints (cups) to slide without flee while generating a constant hydraulic pressure.
The evolution "EVO": It guarantees a surface finish (polishing) optimized to reduce friction and increase the lifetime of the cups.
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The Revision Kit for Cylinder 16mrr is a hydraulic reconditioning set of origin manufacturer (Original Freeline / Birel Art). This targeted kit makes it possible to renovate the 16 mm diameter brake pump system (MRR model), usually used on the front braking systems of gearbox karts (Kz) or on some specific rear systems of the group Birel Art.
As highlighted the reference image 13479.jpgThis technical bag precisely contains internal wear parts subject to repeated friction and chemical aggression of the brake fluid. Periodic replacement of these components eliminates internal pressure losses, deleting liquid leaks at the pedal linkage and restoring a firm and accurate attack to your hydraulic system.
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