This cap (or bellows) is not just a piece of rubber. He plays a crucial role:
Anti-contaminant barrier: It prevents track dust, sand and water to enter the body of the pump.
Protection of the axis: If dirt enter here, they mix with fat, creating an abrasive paste that will scratch the piston and destroy your internal seals.
Maintaining the lubricant: It keeps the clean fat inside the mechanism of the thrust rod.
| Feature | Specification |
| Mark | Birelart (original parts) |
| Compatibility | Birelart 22SR / 22S pump |
| Material | Nitrile Elastomer / Rubber |
| Function | Dust protection (Dust Boot) |
| Mounting | Throat interlocking (pump) and hold stem |
The assembly is simple, but requires finesse to not tear the rubber.
Disassembly: Remove the old rod or the holding circlip. Clean the accommodation with a clean cloth.
Inspection of the stem: Before replacing the cap, check that the thrust rod has no rust or bites. A damaged rod will "cut" the new interior cap.
Lubrication: Apply a very fine film silicone grease or lithium grease on the stem and inside the bellows. Caution: Do not use fat mineral grease, it can boost rubber.
Setting up: First look at the wide part on the body of the pump (make sure it is housed in its throat), then pass the narrow part on the rod. Check that it is not pinched.
"The cap is the health thermometer of your pump. The trick: If, when you remove the cap, you see brake fluid (not grease, but wet liquid) inside, it's not a good sign. This means that your internal piston seal (the primary seal) leaks and lets the fluid pass. My Pro Council: Replace the cap systematically if you see it's cracked or hardened. A cracked cap is the assurance of having a blocked or fleeing brake pump at the next output in the rain. "
Q: Is it serious if the cap is a little torn ?
A: Yes, it's an open door to dust. As soon as the cap loses its tightness, your brake pump sucks dirt at each pedal stroke. This drastically reduces the life of internal joints.
Q: Can we use classic grease on it ?
A: No, the classic rolling grease is often incompatible with certain types of rubbers and can soften them or crack. Use silicone grease or specialized brake grease.
Q: Is the cap different between the 22SR model and old models Birel ? ?
A: Yes, the dimensions of the fixing groove may vary. It is best to check your pieces of parts to control the exact reference of the 22SR to avoid adjustment problems.
The braking system is your only ally to take turns safely. To finalize your intervention:
[Graisse silicone] (Indispensable for preserving rubber).
[Chiffon propre] (To avoid impurity during reassembly).
In your Birelart brake pump, this ring is the main pivot point between the control lever and the thrust rod. Its function is twofold:
Eliminate the game: It allows a "fat" movement without sidebeat. Without it, your brake pedal will have an unpleasant dead race ("blur" effect).
Self-lubrication: Generally composed of sintered bronze impregnated with oil, it is designed to operate "dry" or with a minimum of lubricant, thus preventing the premature wear of the steel pivot axis against the aluminum of the lever
The 22SR EVO piston is a precision piece. Unlike appearances, it's not just a metal cylinder. It is machined with extremely low tolerances to allow the joints (cups) to slide without flee while generating a constant hydraulic pressure.
The evolution "EVO": It guarantees a surface finish (polishing) optimized to reduce friction and increase the lifetime of the cups.
Do not replace the seals one by one if your pump is "spongy". The complete kit allows you to leave on a healthy basis.
Type content: The kit generally includes the piston, the primary cup, the secondary cup, the O-rings, the maintenance circlips and sometimes the protective bellows.
When to use it: As soon as you see a loss of constant pressure, an internal leak (the pedal drops gently under pressure), or after a long wintering where the liquid could crystallize.
The FREELINE DIAM 22 brake pump complete Birelart - CL is an essential component for Karts, designed and manufactured by Birelart in Italy to provide optimal performance and increased durability. This brake pump is specially adapted for KZ or KF type karts and is compatible with Charles Leclerc, RicCardo, Kubica and LGK Birelart chassis. It is ideal for pilots seeking to improve the performance and reliability of their braking system.
Although it is a simple room, the internal spring of the 22SR pump filled a major safety function:
Return of the piston: It guarantees that the piston returns to the "rest" position after each braking. If the piston does not return completely, the circuit does not fulfill correctly by the tank, creating a soft pedal or braking that "drag" (drives that heat).
Maintaining pressure: It ensures a constant pre-load for the joints (cups) remain in place.
Reactivity: It allows the pedal to go back immediately as soon as you relax the foot.
The cap is not just a lid. It fulfills three essential missions for safety:
Sealing: It prevents the brake fluid (corrosive) from escaping, especially during high track vibrations.
Protection: It isolates the brake fluid (which is hygroscopic, that is to say it absorbs moisture) from the ambient air. Water in the liquid is the enemy n ° 1 of the braking (risk of vapor lock / air bubbles).
Pressure compensation: Most Birelart plugs incorporate a free launching system (or via a membrane) that allows the level of liquid to drop when the pads wear away without creating a vacuum of air in the tank.
On a 22SRR pump, you find O-rings at different locations (tank hose entrance, fill cap, sometimes as guiding joints).
The most important point: The material. The seals used in hydraulic braking must imperatively be in EPDM (ethylene-propylene).
The danger: If you are using a "standard" O-ring (often in NBR / black nitrile bought in DIY store), it will swell, disintegrate and pollute your circuit in less than a few hours in contact with the Brake fluid DOT 4 /5.1.
The Liquid tank for brake pump 22SR is a spare part of origin manufacturer (Original Freeline / Birel Art). This jar is specially designed to power the master cylinder (brake pump) model 22SR that equips the braking system of the group competition chassis Birel
On your 22SRR pump, the "pin" (pin or pivot axle) of 5x15mm is the piece that undergoes shear forces at each braking.
Function: It serves as a hinge for the lever that operates the piston of the pump.
Why a specific room? Unlike a metal rod cut at the right time, this pine is in Treated steel (tempered). If you are using a "soft" stem of hardware, it will dig and deform in a few tours, creating an important game in your pedal (the famous "blur" at the beginning of the race).
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High Grip Technology: The specific coating (textured polyurethane or high density alcantara in serial) makes it possible to maintain a firm socket with less physical stress, thus reducing the cramps and the fatigue on the long sleeves.
Diameter 330 mm: This shorter format offers a brighter and more direct direction, preferred by KZ drivers (gearbox) or those seeking instant reactivity.
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The CRG Kt2 is the versatile chassis par excellence of the Italian manufacturer. Unlike the Rébec Road (more rigid), the KT2 uses a frame compound full of tubes of 30 mm in diameter. This architecture offers controlled flexibility, ideal for freeing the engine in categories without gearbox like the OK, Iame X30 or the Rotax Max.
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This cap (or bellows) is not just a piece of rubber. He plays a crucial role:
Anti-contaminant barrier: It prevents track dust, sand and water to enter the body of the pump.
Protection of the axis: If dirt enter here, they mix with fat, creating an abrasive paste that will scratch the piston and destroy your internal seals.
Maintaining the lubricant: It keeps the clean fat inside the mechanism of the thrust rod.
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