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The 22SR EVO piston is a precision piece. Unlike appearances, it's not just a metal cylinder. It is machined with extremely low tolerances to allow the joints (cups) to slide without flee while generating a constant hydraulic pressure.
The evolution "EVO": It guarantees a surface finish (polishing) optimized to reduce friction and increase the lifetime of the cups.
| Feature | Specification |
| Mark | Birelart (Freeline Original Parts) |
| Compatibility | Birelart 22SR / 22SR EVO pump |
| Material | High strength aluminum (hard anodizing treated) |
| Finishing | Mirror (for reduced friction) |
| Use | Competition (high performance braking) |
| Note | Calibrated piece for 22SR tolerance |
The mounting of a piston does not tolerate no surface error.
Inspection before assembly: Look at the piston under a good light. It must be perfectly smooth. If you see circular scratches (related to impurities in joints) or oxidation sting, replace the. An absorbed piston "will eat" new joints in some braking.
Lubrication: Never climb a dry piston. Dip it in DOT 4 or 5.1 clean brake fluid.
Insertion into the body: Present the piston in the bore of the pump body. If he does not fit freely with a slight thumb, do not force. Check the alignment. If you force, you will hurt the lips of the new cups, and the pump will fire immediately.
Race test: Once the piston is inserted, it must slide with a very low and uniform resistance. No "hard point" should be felt.
"I am often asked if we can polish a striped piston with very fine sandpaper. My Pro Council: Forget. These pistons are treated with hard anodizing or a specific surface coating. If you sand, you remove this protection, and the 'naked' metal to wear at a crazy speed against the cups in EPDM. The trick: If your piston has traces, is that your brake fluid was contaminated or your piston arrived at the end of life. In doubt, replace it. The cost of the piston is derisory compared to a track output due to braking that fades at the end of the race. "
Q: Why my 22SR EVO piston seems different from my old model ?
A: Birelart has changed the 22SR range to the EVO model to improve braking progressivity. Internal geometry can be slightly different. Make sure you use the seal kit (cups) that specifically corresponds to the EVO reference.
Q: Can a seed piston be saved ?
A: If the seizure is due to dried dirt, a cleaning may suffice. If the seizure is due to an oxidation of aluminum (white / gray traces), the metal is corroded. The piston is to be replaced, and it is imperative to clean the bottom of the pump.
Q: Should we grease the piston with silicone grease ?
A: Only a specific grease for braking system (EPDM compatible) can be used. If you have a doubt, simply use clean brake fluid, it's the best lubricant and the safest.
You have now inspected the central element of your pump. Finally:
[Liquide de frein (DOT 4/5.1)] (Never reuse the old).
[Chiffon non pelucheux] (To keep inside the sterile pump).
The FREELINE DIAM 22 brake pump complete Birelart - CL is an essential component for Karts, designed and manufactured by Birelart in Italy to provide optimal performance and increased durability. This brake pump is specially adapted for KZ or KF type karts and is compatible with Charles Leclerc, RicCardo, Kubica and LGK Birelart chassis. It is ideal for pilots seeking to improve the performance and reliability of their braking system.
Although it is a simple room, the internal spring of the 22SR pump filled a major safety function:
Return of the piston: It guarantees that the piston returns to the "rest" position after each braking. If the piston does not return completely, the circuit does not fulfill correctly by the tank, creating a soft pedal or braking that "drag" (drives that heat).
Maintaining pressure: It ensures a constant pre-load for the joints (cups) remain in place.
Reactivity: It allows the pedal to go back immediately as soon as you relax the foot.
On your 22SRR pump, the "pin" (pin or pivot axle) of 5x15mm is the piece that undergoes shear forces at each braking.
Function: It serves as a hinge for the lever that operates the piston of the pump.
Why a specific room? Unlike a metal rod cut at the right time, this pine is in Treated steel (tempered). If you are using a "soft" stem of hardware, it will dig and deform in a few tours, creating an important game in your pedal (the famous "blur" at the beginning of the race).
The cup (or lip seal) is a wear part. Its role is to transform the pressure exerted by your foot into hydraulic pressure into the pipes.
Symptoms of fatigue: "Spongy" pedal (which goes down to the floor), liquid leakage at the bellows (cap), or braking loss during high heat phases.
The material: These joints are EPDM (ethylene-propylene-diene monomer) to withstand the brake fluid. NEVER USE STANDARD JOINTS Hardware stores, they will disguise in a few minutes in contact with the liquid.
In your Birelart brake pump, this ring is the main pivot point between the control lever and the thrust rod. Its function is twofold:
Eliminate the game: It allows a "fat" movement without sidebeat. Without it, your brake pedal will have an unpleasant dead race ("blur" effect).
Self-lubrication: Generally composed of sintered bronze impregnated with oil, it is designed to operate "dry" or with a minimum of lubricant, thus preventing the premature wear of the steel pivot axis against the aluminum of the lever
The Liquid tank for brake pump 22SR is a spare part of origin manufacturer (Original Freeline / Birel Art). This jar is specially designed to power the master cylinder (brake pump) model 22SR that equips the braking system of the group competition chassis Birel
Do not replace the seals one by one if your pump is "spongy". The complete kit allows you to leave on a healthy basis.
Type content: The kit generally includes the piston, the primary cup, the secondary cup, the O-rings, the maintenance circlips and sometimes the protective bellows.
When to use it: As soon as you see a loss of constant pressure, an internal leak (the pedal drops gently under pressure), or after a long wintering where the liquid could crystallize.
On a 22SRR pump, you find O-rings at different locations (tank hose entrance, fill cap, sometimes as guiding joints).
The most important point: The material. The seals used in hydraulic braking must imperatively be in EPDM (ethylene-propylene).
The danger: If you are using a "standard" O-ring (often in NBR / black nitrile bought in DIY store), it will swell, disintegrate and pollute your circuit in less than a few hours in contact with the Brake fluid DOT 4 /5.1.
The Revision kit for diameter brake pump 19 mm is a complete set of original repackaging (Original Freeline Racing Parts). It is essential for restoring absolute sealing, hydraulic pressure and reactivity of your rear brake master cylinder or 19 mm.
As shown in detail the reference photo 12856.jpgThis all-in-one kit brings together all the hardware and internal wear parts necessary for professional refurbishment. Rather than replacing a complete master cylinder, this package of factory parts allows you to eliminate pressure losses, liquid leaks at the pedal and the phenomenon of "spongy pedal" that spoil your chronos on the track.
The Circlip Birelart is a critical safety piece for your braking system. Its role is to lock the axis that crosses the brake pads inside the stirrup. Without it, the intense vibrations of karting could slide the axis, resulting in the loss of the pads and a total braking failure.
Made of high quality spring steel, this "wire" circlip has a calibrated voltage to stay lodged in the throat of the axis, even under the most severe constraints encountered in competition.
This cap (or bellows) is not just a piece of rubber. He plays a crucial role:
Anti-contaminant barrier: It prevents track dust, sand and water to enter the body of the pump.
Protection of the axis: If dirt enter here, they mix with fat, creating an abrasive paste that will scratch the piston and destroy your internal seals.
Maintaining the lubricant: It keeps the clean fat inside the mechanism of the thrust rod.
The tank is screwed into the body of the pump. Between these two rooms is an O-ring (O-Ring) or a sealing washer that does all the work.
The role of fixing: Hold the tank integral with the pump while ensuring perfect sealing to prevent air from being sucked into the circuit during the pumping phase.
Fragility: The tank threaded tip is often plastic. If you force too much, you risk breaking plastic in The body of the pump (very difficult to extract).
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The 22SR EVO piston is a precision piece. Unlike appearances, it's not just a metal cylinder. It is machined with extremely low tolerances to allow the joints (cups) to slide without flee while generating a constant hydraulic pressure.
The evolution "EVO": It guarantees a surface finish (polishing) optimized to reduce friction and increase the lifetime of the cups.
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