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Do not replace the seals one by one if your pump is "spongy". The complete kit allows you to leave on a healthy basis.
Type content: The kit generally includes the piston, the primary cup, the secondary cup, the O-rings, the maintenance circlips and sometimes the protective bellows.
When to use it: As soon as you see a loss of constant pressure, an internal leak (the pedal drops gently under pressure), or after a long wintering where the liquid could crystallize.
| Feature | Specification |
| Mark | Birelart (Freeline Original Parts) |
| Compatibility | 22SR Series, 22SRR, CL |
| Joint material | EPDM (High Chemical Performance) |
| Composition | Complete kit (piston, joints, circlips, spring) |
| Use | Competition and preventive maintenance |
The success of your repair depends to 90% of the cleanliness of the bore (the inner hole of the pump body).
Inspection (the Nail Test): Once the pump disassembled and cleaned, pass your nail in the cylinder.
If you feel a scratch, the seal kit will not be used. The liquid will always flee through the scratch. In this case, the pump body must be replaced.
Mounting the seals:
Systematically soak the new seals in clean brake fluid (DOT 4 or 5.1).
Never use classic (mineral) mechanical grease. If you are using a lubricant for mounting, it must be compatible with the EPDM seals (specific brake silicone grease).
Insertion order: Follow the order of the Birelart record (often: piston -> cups -> washers -> circlips).
Immediate purge: Once reassembled on the kart, the purge must be performed with method. Do not leave air bubbles imprisoned behind the new primary cup.
"The biggest risk goes up this kit, it's to pinch the cup lip when inserting into the pump body. The trick: The cup is very fragile. My Pro Council: Once the seal is on the piston, present the set at the cylinder inlet. If it resists, do not force! Rotate the piston very slightly on itself by pushing gently. The seal will self-center and enter without turning around. If you force then that the seal is incorrectly engaged, you mark it irreparably and the pump will flee from the first pressure. "
Q: Does the KIT Cl and the 22SR kit are interchangeable ?
A: No. Although very close, piston diameters can vary from a few tenths of millimeter between generations. Always check the engraved reference on your pump body or refer to the exploded view specific to your chassis.
Q: Why is my new piston sometimes different from the old one ?
A: Birelart evolves its pieces (22SRR VS 22SR series). If you have received a slightly different room, check that the diameter and length are identical. This is the normal evolution of the braking components.
Q: Do I have to change the circlip with the kit ?
A: Yes, it's strongly advised. A circlip that has already been mounted / disassembled loses its elastic tension. It would be a shame to risk a piston ejection for a room that costs a few cents.
You now have everything you need to put back on new braking. To finalize your intervention:
[Liquide de frein (DOT 4/5.1)] (But imperative can).
[Pince à circlips] (Essential for reassembly).
The Liquid tank for brake pump 22SR is a spare part of origin manufacturer (Original Freeline / Birel Art). This jar is specially designed to power the master cylinder (brake pump) model 22SR that equips the braking system of the group competition chassis Birel
On your 22SRR pump, the "pin" (pin or pivot axle) of 5x15mm is the piece that undergoes shear forces at each braking.
Function: It serves as a hinge for the lever that operates the piston of the pump.
Why a specific room? Unlike a metal rod cut at the right time, this pine is in Treated steel (tempered). If you are using a "soft" stem of hardware, it will dig and deform in a few tours, creating an important game in your pedal (the famous "blur" at the beginning of the race).
The Revision Kit for Cylinder 16mrr is a hydraulic reconditioning set of origin manufacturer (Original Freeline / Birel Art). This targeted kit makes it possible to renovate the 16 mm diameter brake pump system (MRR model), usually used on the front braking systems of gearbox karts (Kz) or on some specific rear systems of the group Birel Art.
As highlighted the reference image 13479.jpgThis technical bag precisely contains internal wear parts subject to repeated friction and chemical aggression of the brake fluid. Periodic replacement of these components eliminates internal pressure losses, deleting liquid leaks at the pedal linkage and restoring a firm and accurate attack to your hydraulic system.
The cup (or lip seal) is a wear part. Its role is to transform the pressure exerted by your foot into hydraulic pressure into the pipes.
Symptoms of fatigue: "Spongy" pedal (which goes down to the floor), liquid leakage at the bellows (cap), or braking loss during high heat phases.
The material: These joints are EPDM (ethylene-propylene-diene monomer) to withstand the brake fluid. NEVER USE STANDARD JOINTS Hardware stores, they will disguise in a few minutes in contact with the liquid.
In your Birelart brake pump, this ring is the main pivot point between the control lever and the thrust rod. Its function is twofold:
Eliminate the game: It allows a "fat" movement without sidebeat. Without it, your brake pedal will have an unpleasant dead race ("blur" effect).
Self-lubrication: Generally composed of sintered bronze impregnated with oil, it is designed to operate "dry" or with a minimum of lubricant, thus preventing the premature wear of the steel pivot axis against the aluminum of the lever
The Brake pump axle fork is a detached part of the manufacturer's original security (Original Freeline / Birel Art). This mechanical high-strength steel mechanical element ensures the direct and critical connection between your linkage (brake rod connected to the pedal) and the internal piston of your master cylinder (brake pump).
As illustrated on the reference image 12831.jpgThis part consists of a machined cylindrical portion that fits side pump and an openwork U-shaped clevis allowing the passage of the link link. Designed to endure repeated and extremely violent braking pressures, its original manufacture guarantees perfect bore tolerances for Eliminate any parasitic game in the pedal, offering the driver a specific feeling and an optimal dosage during the deceleration phases.
The Circlip Birelart is a critical safety piece for your braking system. Its role is to lock the axis that crosses the brake pads inside the stirrup. Without it, the intense vibrations of karting could slide the axis, resulting in the loss of the pads and a total braking failure.
Made of high quality spring steel, this "wire" circlip has a calibrated voltage to stay lodged in the throat of the axis, even under the most severe constraints encountered in competition.
Although it is a simple room, the internal spring of the 22SR pump filled a major safety function:
Return of the piston: It guarantees that the piston returns to the "rest" position after each braking. If the piston does not return completely, the circuit does not fulfill correctly by the tank, creating a soft pedal or braking that "drag" (drives that heat).
Maintaining pressure: It ensures a constant pre-load for the joints (cups) remain in place.
Reactivity: It allows the pedal to go back immediately as soon as you relax the foot.
The cap is not just a lid. It fulfills three essential missions for safety:
Sealing: It prevents the brake fluid (corrosive) from escaping, especially during high track vibrations.
Protection: It isolates the brake fluid (which is hygroscopic, that is to say it absorbs moisture) from the ambient air. Water in the liquid is the enemy n ° 1 of the braking (risk of vapor lock / air bubbles).
Pressure compensation: Most Birelart plugs incorporate a free launching system (or via a membrane) that allows the level of liquid to drop when the pads wear away without creating a vacuum of air in the tank.
The 22SR pump cover fills three critical functions:
Protection against contaminants: The brake fluid (dot 4 or 5.1) is hygroscopic (it absorbs the moisture of the air). The lid, associated with its internal membrane, prevents water from polluting the fluid.
Level maintaining: It secures the tank against projections during major vibrations of the kart.
Management of depression: The internal membrane (often associated with the lid) allows the level of liquid to decrease as the platelet wear without creating a vacuum of air in the tank.
The 22SR EVO piston is a precision piece. Unlike appearances, it's not just a metal cylinder. It is machined with extremely low tolerances to allow the joints (cups) to slide without flee while generating a constant hydraulic pressure.
The evolution "EVO": It guarantees a surface finish (polishing) optimized to reduce friction and increase the lifetime of the cups.
Discover the 50x2x1040 - KZ - F (Yellow) axis Birelart, specially designed for KZ category competition karts. Offering optimal performance and exceptional durability, this axis is a must-see choice. Magickart, official distributor of Charles Leclerc chassis by Birelart. Order now on Magickart.eu.
The 2025 D10 Birelart rocket axis is an essential part for competitive kart. Here is a detailed description of this product, including its technical characteristics, benefits and applications.
The Brake Pads 2023 Front BirelArt 50x8 KZ EVO- Magickart For good braking use the brake pads BirelART
The Liquid tank for brake pump 22SR is a spare part of origin manufacturer (Original Freeline / Birel Art). This jar is specially designed to power the master cylinder (brake pump) model 22SR that equips the braking system of the group competition chassis Birel
The Birel - Charles Leclerc brake caliper repair kit is an original Birel ART part, distributed by Magickart, official reseller in France. It is compatible with the KZ rear caliper or the two KZ front calipers. For a complete kart, it is necessary to purchase two kits . Magickart recommends assembly by a professional to ensure safety and braking performance.
Application:
| Brake fluids | |
| Quality: | 100% Synthetic |
| Product Range: | Car, Motorcycle |
| OEM Approvals : | FMVSS 116 DOT 4 et DOT 3 ; SAE J 1703 ; ISO 4925 (3 et 4) |
BirelART 40x38 black brake pads are the perfect choice for drivers looking for optimal braking power , controlled wear and increased longevity . Give your kart high-performance, precise braking, ideal for competitions and intensive training.
⚠️ Pad sold individually – Be sure to order the quantity needed to equip your braking system.
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The engine TM KZ R3 – Full Black represents the latest developments of the TM Racing, certified for competition and designed to offer maximum performanceflawless reliability and one exclusive design. This engine is complete delivered and ready to use, including all necessary components for a immediate installation and one optimal driving experience.
With his version "Total Black", this engine is distinguished by its black Edition componentsoptimized cylinder preparation, 1 new high performance clutchenhanced gearbox and one robust engine housing, ensuring increased powerexceptional durability and one high-end aesthetics
TheRear brake caliper RR-I32x2 FL01 Full is a high-end component designed by Birelart, specially developed for Competition karts. This stirrup is specifically adapted for chassis Birelart, Charles Leclerc, RicCiardo, LGK and Kubica, and is Comes with its brake pads, offering a Optimal braking performancea outstanding reliability and an Increased durability.
Made with High quality materials, this stirrup is Lightweight, resistant and precise, guaranteeing a Powerful and progressive braking, essential for demanding pilots in competition. His Ergonomic design and his robust construction make it a choice indispensable For teams and drivers seeking to maximize their performance on the track.
TheRear brake caliper KZ RR-I25x4-h16 / a hq is a high-end component designed by Birelart, specially developed for Competition karts in Category Kz. This stirrup is specifically adapted for the kz chassis and is Comes with its 4 high performance brake pads, offering a Optimal braking performancea outstanding reliability and an Increased durability.
Made with High quality materials, this stirrup is Lightweight, resistant and precise, guaranteeing a Powerful and progressive braking, essential for demanding pilots in KZ competition. His robust design and his Optimized construction make it a choice indispensable For teams and drivers seeking to maximize their performance on the track.
The model Flat Out 330 High Grip is distinguished by its slightly more compact diameter (330 mm instead of 340 mm) and its technical coating designed to provide maximum friction with racing gloves.
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Diameter 330 mm: This shorter format offers a brighter and more direct direction, preferred by KZ drivers (gearbox) or those seeking instant reactivity.
Ergonomic structure: Profiled branches for quick access to pallets (clutch or steering wheel brake) and a clear reading of the instrumentation.
The CRG Kt2 is the versatile chassis par excellence of the Italian manufacturer. Unlike the Rébec Road (more rigid), the KT2 uses a frame compound full of tubes of 30 mm in diameter. This architecture offers controlled flexibility, ideal for freeing the engine in categories without gearbox like the OK, Iame X30 or the Rotax Max.
Its geometry allows fast adaptation to all track conditions (high grip or green track "). Featuring the last components of the range CRG RacingHe combines exceptional motor skills at a surgical front train accuracy.
Do not replace the seals one by one if your pump is "spongy". The complete kit allows you to leave on a healthy basis.
Type content: The kit generally includes the piston, the primary cup, the secondary cup, the O-rings, the maintenance circlips and sometimes the protective bellows.
When to use it: As soon as you see a loss of constant pressure, an internal leak (the pedal drops gently under pressure), or after a long wintering where the liquid could crystallize.
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